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TPS/i

TPS/i Gascooled Welding System

/ The wirefeeder is completely insulated. Despite its extremely small and compact design, it can accommodate a range of options.|theme/default/img/ari_songsi.jpg / Thanks to components of the finest material quality, maintenance costs - and therefore downtimes - are reduced. / The advanced CrashBox dramatically reduces the load on the torch body in the event of a collision, preventing damage to the torch itself. The extremely high reset accuracy allows production to be quickly resumed. |theme/default/img/ari_fangz.jpg / The display has been optimised with the practical demands of the welding environment in mind. The colours, viewing angle, brightness, robustness and many other factors have all been designed to ensure easy and efficient working. The intuitive plain-text display with a graphic user interface makes the machine easier than ever for the welder to operate – even with gloves on. / The compact robot interface is integrated in the power source and takes care for a smooth communication between robot and power source.|theme/default/img/ari_contact.jpg / Automated torch body change function.<br>The torch is changed automatically as needed (e.g. replacing wearing parts), which considerably reduces downtimes.|theme/default/img/ari_change.jpg / Improved wire guidance and highly dynamic motors are the basis of the perfect arc. An extremely quick and precise wirefeed enables responsive control interventions and high welding speeds as a result.

TPS/i Watercooled Welding System

/ The FSC is a central connection point for all media. It lets users lock the hosepack simply and safely, with no tools, to ensure a guaranteed reliable current transfer. Shorter maintenance times and quicker replacement of wearing parts are the result.|theme/default/img/water_fsc.jpg / Perfect wirefeed, even with soft filler metals. Supports the new dynamic characteristics,<br> e.g. PMC-MIXmischen Kennlinien z.B. PMC-MIXX|theme/default/img/water_wf25ird.jpg / The integrated LSC Advanced module enables the necessary process control for the LSC process, especially for longer hosepacks. / Intelligent control of the cooling power. As much as necessary. As little as possible. The control system guarantees maximum efficiency in the cooling system and the lowest energy consumption. / A 100 Mbit/s data bus carries the exchange of data between the components. SpeedNet guarantees quicker communication, more precise process control and all system statuses to be called up in real time.|theme/default/img/water_speednet.jpg / The external robot interface with extra intelligence is the home of the Interface Designer and provides space for customer-specific connectors.|theme/default/img/water_robpro.jpg / The REEL unreeling wirefeeder supports the wirefeed with longer wirefeed-distances. The stand-alone variant can be retrofitted without having to make any alterations to the existing welding system. |theme/default/img/water_reel.jpg / The SplitBox acts as a media connection point and control unit for push/pull systems.

Highlights

  • INTERFACE DESIGNER

    The Interface Designer allows the communication between the power source and the robot to be adapted to individual customer needs. A graphical user interface makes the programming easy and intuitive.

  • WELDCUBE

    A central server unit networks and monitors every power source used in a production operation. Any existing documentation requirements are thereby met and the component-based evaluation of the process data allows any potential for optimisation in the production line to be exploited.

  • UPDATE

    A central system update of every component ensures that the software of each individual component in the system is always kept right up to date. The update can be performed without any additional hardware or software.

  • INTELLIGENCE FROM THE POWER SOURCE TO THE TORCH BODY

    The system always recognises which components are connected at any point in time, and warns of any incompatibilities.

  • COMPATIBILITY WITH ROBOTS

    The TPS/i communicates quickly and easily with robots from various manufacturers. Quick integration of the welding system through robot-specific attachments.

  • ADAPTABLE PROCESSES

    Welding processes and characteristics can be individually adapted and enhanced. The TPS/i is ready for the welding tasks of tomorrow.

Technical Data


TPS 270i C TPS 320i TPS 400i TPS 500i TPS 600i
Mains voltage 3 x 400 V 3 x 400 V 3 x 400 V 3 x 400 V 3 x 400 V
Mains voltage tolerance + 15 % / - 15 % + 15 % / - 15 % + 15 % / - 15 % + 15 % / - 15 % + 15 % / - 15 %
Mains frequency 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
Mains fuse protection 16 A 35 A 35 A 35 A 63 A
Max. effective primary current (I1eff) 9.7 A 12.3 A 15.9 A 23.7 A 44.4 A
Max. primary current (I1max) 15.3 A 19.4 A 25.1 A 37.5 A 57.3 A
Cos phi 0.99 0.99 0.99 0.99 0.99
Welding current range MIG/MAG 3 - 270 A 3 - 320 A 3 - 400 A 3 - 500 A 3 - 600 A
Welding current range TIG 3 - 270 A 3 - 320 A 3 - 400 A 3 - 500 A 3 - 600 A
Welding current range, electrode 10 - 270 A 10 - 320 A 10 - 400 A 10 - 500 A 10 - 600 A
Duty cycle at 10 min/40° C (104° F) 40 % d.c. at 270 A 40% d.c. at 320 A 40% d.c. at 400 A 40% d.c. at 500 A /
Duty cycle at 10 min/40° C (104° F) 60 % d.c. at 220 A 60% d.c. at 260 A 60% d.c. at 360 A 60% d.c. at 430 A 60% d.c. at 600 A
Duty cycle at 10 min/40° C (104° F) 100 % d.c. at 190 A 100% d.c. at 240 A 100% d.c. at 320 A 100% d.c. at 360 A 100% d.c. at 500 A
Open-circuit voltage 57 V 73 V 73 V 71 V 74 V
Working voltage MIG/MAG 14.2 - 27.5 V 14.2 - 30.0 V 14.2 - 34.0 V 14.2 - 39.0 V 14.2 - 44.0 V
Working voltage TIG 14.1 - 20.8 V 10.1 - 22.8 V 10.1 - 26.0 V 10.1 - 30.0 V 10.1 - 34.0 V
Working voltage Electrode 20.4 - 30.8 V 20.4 - 32.8 V 20.4 - 36.0 V 20.4 - 40.0 V 20.4 - 44.0 V
Protection IP 23 IP 23 IP 23 IP 23 IP 23
Type of cooling AF AF AF AF AF
Dimensions l/w/h mm 687 x 276 x 445 mm 706 x 300 x 510 mm 706 x 300 x 510 mm 706 x 300 x 510 mm 706 x 300 x 510 mm
Dimensions l/w/h (inches) 27.0 x 10.9 x 17.5 in. 27.8 x 11.8 x 20.1 in. 27.8 x 11.8 x 20.1 in. 27.8 x 11.8 x 20.1 in. 27.8 x 11.8 x 20.1 in.
Weight kg 33.1 35 36.5 38 50
Weight lb 73 77.2 80.5 83.8 100.2
Marks of conformity CE CE CE CE CE
Safety S S S S S